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Tuesday, April 23, 2013

Log 92 - My First Glasair 88ET, Test and Solo Flight

Another crazy day in life! April 23, 2013. It all comes together again. I've Cessna practiced the last few days. Terry plans to come by for the second flight after some cowling modification. He flies and temperatures are fairly good and all other issues are very minimal. While conditions are very mellow, I choose to fuel up and fly solo, myself my Glasair.

This is a point in life where everything is focused on the flight. It's hard to even tell there are instruments in the plane to watch every moment but I was watching while lifting off the ground. "basic checklist, talk to the tower and don't forget the tail wheel lock!", I thinking through. Full power, smooth, rotate nose down a little and I'm off! I'd never seen the Dynon flight deck spool up like this so trying accustom where everything is located again while on a really fast climb out (to me, maybe 110 mph). I climbed to about 2,000 ft and level off around 150 - 160 mph and all feels good. Intention is to orbit over the field, climb more than eventually come down to land. While the guys are waiting for me, I spent about 20 minutes mostly in a left rectangle doing small maneuvers, a few stalls, speed variations, different flap settings, radio work with the tower. Tower tells me to go higher so I climb to around 3,000 ft. The rate seems so good that I'm careful to notice out the window, the climb rate. I settle down, took a few photos and listened for a space in the landing pattern after a Cessna was approaching from the west over the Puget Sound so with permission, I descended with a few 360's entered the downwind, slowed to about 100, put on some flaps, on base used two hands to put on more flaps, than final approach. On final I was ready for the most difficult part of the flight in my opinion and leveled in a decent. The approach was a little too tight and descending a little too much. Upon touch down, I anticipated too much and started to bounce because of stick movement so went back up and mentioned to go around the pattern again to the tower. It felt so good and nobody was following me so I just cruised further down the runway, 34 left, and settle for a good two point landing and roll out. The plane settled very nice and I taxied off the runway. Just a little sweat on the palms and checked my breathing. All was good!

Back to the hangar, got a few pointers to keep working the small issues related to cooling, instrument calibration and few other minor issues which will take time to work out. Lets see if I can stay focused on fixing those items with a little flying in between. Just leave everything, go home and eat and sleep like a normal person now.

Note - between Post 90 and this, I was busy with other thing in life, so the list was quiet. I did get a chance to modify the cowling, check dynamic timing, re-seal the engine baffling area, submit my repairman's certificate application to the FAA and other things related to the plane, but best to just be patient and keep things going slowly. All's been very good and so far, successful.

Photos from today start around here. Click right to scroll through.

Monday, April 8, 2013

Log 91 - First Flight!~ 2013 April

This was the day.
2013april8th - Glasair 88 Echo Tango, first flight/first photo in the air. From a distance over Future of Flight Museum, Paine Field, runway 16 right.
Everything was right as it could be. Many items to check over including weather, work, test pilot, systems, fuel, and everything else on the plane. We had a few small items but everything went well. This was a good day!

Between the last log and now, I had a few occasions to change test pilots, change a few parts including brakes and prop angle. It's good to know the plane had very few issues including some changes to be made for better heating. Test pilot was surprised even after flying glasair 1's in the past how easy it was to take off, fly and land. The plane flew well! I will be doing more work and test flying next few days and after the Sun N Fun Fly-In in Florida.

Tuesday, March 26, 2013

Log 90

Meeting some of the greatest people along the way is part of this journey.

Jeff LaVelle, a Glasair III pilot and Reno Air Race winner looked over my plane for the second time with very few squawks on Saturday. Jeff had been talking about assisting with the testing but may be busy.

I just started advertizing my 1966 Cessna 150F on Barnstormers and had an email from Ken Krueger from Oregon. I suspected it could be the same Ken who worked for Van's forever. Sunday, I worked on the glasair for a while than washed the 150. Ken arrived from Oregon in his RV4 while I was washing and helped out. He also needed a local ride so we talked and he didn't mind hanging out with me. We flew the 150 to Harvey Field then back to Paine Field and to the glasair to close a few panels up and go to the big runway for a taxi run. I dropped Ken off by the west hangars while I taxied to the 9,000 ft 16 right runway. Here's another learning experience for me. I heard a very small noise from the right main wheel at the end of a previous taxi run. I should have turned back to the hangar and inspected, but completed another taxi run. With about 5000ft, that right brake issue became hot. These are never used but original brakes from the 1980's and maybe hadn't set correctly or had FOD in them. When I pulled off the runway, Ken radioed me regarding the visible hot right wheel as I pulled up. All was OK but, now back to the hangar and will replace a few brake parts before my next taxi. This was a good, safe experience to get past. I'm also glad Ken was around to watch and to have dialog with after the test run. What a great experience.

Thursday, March 21, 2013

Log 89 Airworthiness Inspection Complete

March, 2013
I now have my airworthiness certificate! Thanks to a new DAR for me from the FAA. They were so very helpful to get a new DAR.

Another great milestone along the way. I'm preparing a few items for flight test now.  I have a few small squawks which all require research, some design and some labor, but all's good!

Here's a taxi video I forgot to load for viewing from March 5th.

I'll be working on the 40 hr phase 1 test flight period now. First flight will kick that off soon!

Tuesday, March 19, 2013

Log 88

Another day of a few small items that are left. I also went out and taxii'd three higher speed runs where I had the tail in the air with some braking. I was between 40 and 50 mph airspeed and the plane handled well. Put in another 5 gallons at the pump in the main tank too. May have an airworthiness inspection tomorrow. Couple photos below...



Monday, March 18, 2013

Log 87

Me: Got my tailwheel endorsement from Arnold Ebeneter in the Aeronca Champ (pic below) at Harvey Field. Arnold is a very highly admirable person who loves flying. I could tell he wanted the stick during my training. We also had some test flying discussions following the lesson.

The Glasair: Got a few more items done and have the brakes working the way I like now...no binding. Turnbuckles with safety wire per AC-43.13 , fiberglassed a few items such as cowling access door support and second stall strip for wing leading edge. Plane is ready.

I taxiid around on Sunday in nice weather fairly fast down the runway. I also got the tail off the ground at slow speeds checking prop force and all was very stable. I'm held for FAA/DAR paperwork for airworthiness inspection.

Wednesday, March 13, 2013

Log 86

I was a little pre-mature regarding the airworthiness inspection on my last post. My plane should be twice as safe as others. Saying that, I mean the DAR, Matt who was supposed to finish my paperwork after congratulating me on his airworthiness inspection backed out. Almost 3 weeks later, while waiting for the paperwork, he informed me,

"I am sorry but I am not going to be able to support certification of your aircraft.  I have no openings in my schedule for the foreseeable future and I am turning away requests for assistance."

This isn't just a shock to me but to the FAA and other's who've built aircraft. It has nothing to do with the current economic sequestration as he is an independent. There are only about 4 qualified DAR's in the state and I've found the third now, than may work with me. We've discussed it and I look forward to another DAR inspection.



center console to seats5
attach, cut, finish fasten.
intercom sticker1
complete
aileron interference4
rh all clear, also rigged down to match flaps.
fuel line 1
fires sleeve pump to firewall, safety wire ends
trim autopilot bolts3
rod end bolts reversed for more clearance
passenger shoulder strap1
bolt longer
Rudder Pedals4
cross brackets more spacer, rh pilot.
furthest aft bulkhead5
reverse 10 bolts, backplate and torque seal
rudder fasteners1
5 places add tinnerman washers
heaterhose by muffler1
rub cowl, cut muffler, silicone, support added.
elevator1
tighten cap bolt & torque seal
seatpan &seat belts ready3
mod pans, mod belts.
spinner3
remove & relieve, silicone, check, cover on front plate
alternator1
re-safety wire
power (battery) cables1
seperated & secured more
oil cooler flange2
cut to clear and silicone
oil fill tube1
re-safety wire
torque seal1
cooler, everywhere if missing, mech fuel pump…
throttle body2
star washers - throttle/mixture
mech fuel pump
 drain extended
engine mount
separate zipties
baffling2
secure, add more, silicone
electronic ignition1
star washers 2 mag hole
ground wire to fuel flow
landing gear
add two nuts for wheelpants
throttle body
check for gasket to engine….good.
manifold line
safety wire
camera
new camera front.
baffling1
RTV and remove duct tape
intercom2
No Power - light is off. Bench tested, jumper complete for flight test.